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Dynamic Seals

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In the Oil-free quiet air compressor, the PTFE piston cup seal is an very important fragile part which provide a mechanical sealing surface on the edge of piston head. The quality of piston cup seal directly affects the performance of air compressor.


Main Features

Wear resistance

High pressure resistance

Chemically inert

Water, oil and dirt repellent

The seal does not require lubrication

Can be used with a variety of media

Can run at high RPMs

Typical Applications

Vacuum pumps

Medical vaporizers

Oxygenerators

Oil-free air pumps

Oil-free air compressors

Brake booster pumps

Air suspension compressors

Material Selection

The COVID-19 virus can cause people to experience respiratory distress and potential respiratory failure. Patients with such complications often need oxygen concentrators and ventilators for breathing assistance. Orientfluoro developed industry-leading polymer compounds that offer lower friction, longer wear life, and excellent sealing properties resulting in longer life for oxygen concentrators.

Materials Characteristics
PTFE + caron/graphite

Excellent for dry and poorly lubricated environments.

PTFE + polyimide

The filler of Polyimide(PI) is offering superior wear and abrasion resistance, they provide great performance in non-lubricated (dry) applications.

PTFE + ekonol(POB)

PTFE Ekonol has good wear and extrusion resistance, especially in dry running conditions.



Environment

Portable oxygen concentrators (POCs) are equipped with air compressors, which force air through molecular sieves to absorb nitrogen and leave remaining air that is concentrated with oxygen. These compressors generally use a “wobble” design and piston cup seals. The piston moves up and down in the cylinder to drive the piston rod off center, while the cup seal twists in the cylinder on each stroke – hence where the term “wobble” comes from. 

Piston cup seals are critical due to two functions.  Firstly, the seal must function as a bearing. If the seal is removed from the hardware, the piston will hit against the cylinder wall. Secondly, since compressors need to run completely dry, the seal provides leakage and wear control. 


Benefits

Piston Cup Seals in the oxygen concentrator compressors play a critical role in ensuring functionality of the oxygen system. Peace of mind comes from using reliable, quality products built for dependability and endurance. Given the typical motor rpm of thousands of cycles, the flexural stress on the seals is quite high; therefore, it is important for the POC to run thousands of hours without maintenance or failure.  Consumers expect that they can rely on the POC running for up to five hours before recharging. In addition, low frictional loads are beneficial to reduce power consumption.

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